Labor-saving | FUJI SMT Site

NXTR A model

Fuji is paving the way to the future of Smart Factories with NXTR.

The accompanying Smart Loader frees operators from changeover and supply work, with additional features that strengthen the ability to maintain high-quality and productivity.

sFAB-D

Generally, odd-form parts are inserted by hand because there are issues concerning what packaging to use and limitations on the part size that can be handled using SMT machines. However, there are problems in which manual insertion processes cause variations in quality and work time. Because of this, the demand for automation is increasing.
sFAB-D, the multi-purpose automated fabrication machine, flexibly supports various part sizes, shapes, and supply packages, from leaded parts to large odd-form parts, and automates insertion processes that are performed manually, providing stable quality and production.

sFAB-SH

sFAB-D machines have continued to evolve since their release to the market. They are able to insert parts into various panels with a wide range of support in part packaging. As an entry model, sFAB-SH machines are now added into the same product lineup.
In addition to the advanced versatility, scalability, and productivity of the sFAB-D machines, this machine specializes in general panel assembly as embodied in its simple platform that makes it easier to introduce.

Auto Feeder Maintenance Unit

Easy maintenance just by setting feeders
The Auto Feeder Maintenance Unit thoroughly cleans the interior of feeders, and then measures and corrects the tape indexing accuracy. The maintenance history and inspection results are automatically registered to the system.

Smart Nozzle Cleaner

Automates nozzle cleaning, inspection, and setting
Periodic maintenance for nozzles, which could directly affect placement quality, is vital. Smart Nozzle Cleaner does not just clean nozzles, it also performs inspection for items that are difficult to inspect using visual checks by operators. The maintenance history and inspection results are automatically registered to the system.

Auto Head Cleaner-R

Easy and reliable head maintenance. No training required
Automatically cleans and performs a series of maintenance tasks including cleaning the air channels inside the head and inspections. Maintenance quality is more stable and work time can be significantly reduced, compared with manual work. Accurately diagnoses the condition of heads with the enhanced inspection functions.

Auto Head Cleaner

Easy and reliable head maintenance. No training required
Automatically cleans and performs a series of maintenance tasks including cleaning the air channels inside the head and inspections. Maintenance quality is more stable and work time can be significantly reduced, compared with manual work.

Auto Splicing Unit

It is not easy to maintain splicing quality when continuously splicing a huge number of tape reels. Splicing with low work quality causes short stops and becomes a factor in lowering productivity.
The Auto Splicing Unit automatically performs splicing work traditionally performed manually. Automating the splicing work makes quality stable and reduces the work time. Also, occurrences of short stops can be reduced and high productivity is maintained.

Auto Loading Feeder

Resupplying parts without splicing

Operators on SMT lines perform a wide variety of tasks. Of these, supplying parts to the placement machines is the most demanding, accounting for more than 30% of the total workload. The timing for performing this work often overlaps with that for other tasks and such concentrated workloads can cause supply delays and human errors, resulting in production stops.

Auto Loading Feeders have a next generation method for parts replenishment that solves the problems associated with part resupply and helps improve OEE.