Auto Head Cleaner
- Automatic maintenance unit
- Peripheral equipment
- Smart factory initiative
Easy and reliable head maintenance. No training required
Automatically cleans and performs a series of maintenance tasks including cleaning the air channels inside the head and inspections. Maintenance quality is more stable and work time can be significantly reduced, compared with manual work.
High-quality cleaning in a shorter maintenance time
With automatic cleaning, you can get stable and good cleaning results every time without variance and mistakes caused by operators.
Maintenance time can be reduced by 33 minutes compared to manual cleaning.*1
Operators are only needed for approximately 5 minutes before and after maintenance.
*1: When compared with the time when cleaning a 12 nozzle head
Visualizing the head status based on inspection
The internal air flow rate is measured, and each section of the head is inspected to ensure it operates within the specified range after maintenance.
The inspection results can be checked numerically for each head serial number.
Management automation through system coordination
Integrated production system Nexim linked with Auto Head Cleaner automatically registers the maintenance history and guides the next maintenance timing.*2
By performing maintenance according to the guidance, production can always be performed with equipment in the best condition and with the minimum work time.
*2: Advanced maintenance in Nexim
Air cleaning and oil cleaning can be selected. With oil cleaning, thorough cleaning can be performed as well as lubrication for the inside of syringes at the same time.
2. Air flow inspection
Automatically measures an air flow rate for each syringe after cleaning is completed.
3. Pressure inspection
Measures pressure in each syringes in order to check air leaks.
4. Axes moving time inspection
Inspects whether the moving time for each axis of a head is within the acceptable range based on inspection values when the head was shipped.