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Auto Splicing Unit

It is not easy to maintain splicing quality when continuously splicing a huge number of tape reels. Splicing with low work quality causes short stops and becomes a factor in lowering productivity.
The Auto Splicing Unit automatically performs splicing work traditionally performed manually. Automating the splicing work makes quality stable and reduces the work time. Also, occurrences of short stops can be reduced and high productivity is maintained.

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Features

Easy and reliable splicing that can be done by anyone

Just by inserting the old and new tapes from both side of the unit, tape is automatically taken up and splicing is performed. Splicing quality becomes stable because the unit automatically detects the appropriate cutting position and then cuts and connects tapes. In addition, it is not necessary to set tape to a dedicated jig and the work time can be reduced significantly.

Possible to perform work in front of a machine

This unit can be used without a power cable because a battery is equipped and work can be performed in front of the machine.

Note: Splicing can be performed approximately 400 times on a single fully-charged battery. (Fuji internal investigation)

Further efficiency by host system cooperation - Verification option

Coordination with the host system using the verification option makes it possible to perform smooth part supply work.

Function list
· Displaying the parts out warning list
· Displaying steps of the work procedure
· Verifying old and new tapes

Introduction results

Reduce and balance work time
Stabilize quality regardless of operator skill
Eliminate error stops due to splicing defects

Video

Auto Splicing Unit - Easy, reliable, automatic splicing

Auto Splicing Unit
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Related information

Auto Loading Feeder

Resupplying parts without splicing

Operators on SMT lines perform a wide variety of tasks. Of these, supplying parts to the placement machines is the most demanding, accounting for more than 30% of the total workload. The timing for performing this work often overlaps with that for other tasks and such concentrated workloads can cause supply delays and human errors, resulting in production stops.

Auto Loading Feeders have a next generation method for parts replenishment that solves the problems associated with part resupply and helps improve OEE.

Auto Head Cleaner-R

Easy and reliable head maintenance. No training required
Automatically cleans and performs a series of maintenance tasks including cleaning the air channels inside the head and inspections. Maintenance quality is more stable and work time can be significantly reduced, compared with manual work. Accurately diagnoses the condition of heads with the enhanced inspection functions.

Auto Head Cleaner

Easy and reliable head maintenance. No training required
Automatically cleans and performs a series of maintenance tasks including cleaning the air channels inside the head and inspections. Maintenance quality is more stable and work time can be significantly reduced, compared with manual work.

Auto Feeder Maintenance Unit

Easy maintenance just by setting feeders
The Auto Feeder Maintenance Unit thoroughly cleans the interior of feeders, and then measures and corrects the tape indexing accuracy. The maintenance history and inspection results are automatically registered to the system.

Smart Nozzle Cleaner

Automates nozzle cleaning, inspection, and setting
Periodic maintenance for nozzles, which could directly affect placement quality, is vital. Smart Nozzle Cleaner does not just clean nozzles, it also performs inspection for items that are difficult to inspect using visual checks by operators. The maintenance history and inspection results are automatically registered to the system.