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Automatic nozzle quality management for improving OEE

We introduce various management functions that utilize individual nozzle ID management technology, focusing on reducing equipment-related losses (availability losses, performance losses, and quality losses) that lower OEE.

Preventing incorrect parts from being placed – LCR check

This is used to check whether the correct parts are set by measuring the LCR value of the first part in specified reels that have been newly set or replaced, or reels for which parts have been replenished by replacing the feeders or splicing tape.

Solutions for issues in high density placement – Introducing the placement height adjustment function

The annual amount of data generated by the world's IoT devices is increasing every year, and the accompanying electricity consumption for data storage is expected to reach about 15% of the world's total electricity generation by 2030. Meanwhile, energy saving is an important issue for achieving SDGs and carbon neutrality and there is demand for smaller and higher-density panels that are used in all electronic devices, from mobile devices to automotive electronics, communication infrastructure, and servers. To achieve this, stable placement quality must be maintained in production using panels designed for space saving and economical wiring. This article introduces the placement height adjustment function, one of the solutions available for resolving issues in high density placement.

Large part placement solutions

The handling of large parts such as the high-functionality devices and connectors, the challenges posed in placing these in the SMT process, and Fuji's solutions to these issues.

Automate Nozzle Cleaning, Inspection, and Setting – Smart Nozzle Cleaner

We are introducing Smart Nozzle Cleaner as a tool that allows operators to be free from such maintenance work and time while effectively using the required quantity of nozzles in a timely manner.

Placement Solutions for Packages Including SiP and Other Module Parts

Fuji provides an array of solutions for manufacturing SiP and other module parts. We will be looking at solutions for higher density placements and thinner structures using Fuji functions and units.

Using Top View Recognition to Prevent Part Setting Mistakes

There are times when an operator may set the wrong part type or set parts in the incorrect supply direction when supplying parts to the machine. For example, when setting trays to a tray drawer there can be cases in which the incorrect parts are set or the supply direction may be wrong such as when a tray is set in the wrong direction or if someone has returned parts that have come out back into the tray by hand.

Improving Placement Quality on Flexible Printed Circuits | Introducing Target On Paste (TOP) Placement

Fuji’s target on paste (TOP) placement solution that utilizes the effects of self-alignment, and is effective for preventing defective placements on FPC caused by the aforementioned positioning deviations.

Place interposers at high-speed with a high-powered vaccum – H01V head

To achieve four times the part retention power in comparison to the previously often-used H01 head. By using this head together with a dedicated design nozzle, interposers can be placed at high speed.

Part placement and glue application using one head

Fuji’s Revolutionary Dynamic head – DynaHead (DX) has become even more powerful with the glue tool newly added to its lineup of freely exchangeable tools.