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The contribution Fuji printers make to printing technology and the improvement and reform of production sites

Electronic panels are evolving to cater to a wide range of applications, including larger panels for cloud computing and AI services, ECU panels such as those for inverters for automotive applications, and thinner panels for SiP and package manufacturing. As panels become more diverse and sophisticated, with greater complexity, the difficulty presented when solder printing on these panels also increases. The workload associated with changeover also increases. We will introduce how Fuji’s printers help to improve these circumstances surrounding solder printing and ensure stable printing.

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Reduce the time operators are tied up in changeover work to zero – NXTR PM Smart Changer

The process of changing product models from the current production to the next production involves a number of manual processes such as solder collection, mask replacement, and replacement of panel backup blocks and backup pins. It takes a lot of time and effort on the part of operators to perform these tasks. Fuji has already employed automation at its machines in the form of non-stop solder and cleaning paper supply during production, and automatically changing conveyor widths and backup pins. In addition to these, NXTR PM also allows for automatic exchange of screen masks using the PM Smart Changer, making it possible to reduce the time operators are tied up in changeover work to zero. All operators need to do is have the masks and backup blocks needed for next production ready in the Smart Changer rack, which they can do at a time of their own choosing, and load the Smart Changer rack into the NXTR PM. When a command to change product models is issued from the upper system, solder collection, mask exchange, backup block and backup pin change, conveyor width change, and solder supply are all performed automatically.

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Solutions to dilemmas arising from solving challenges in the printing process

The annual amount of data generated by the world's IoT devices is increasing every year. In recent years, the increase pace has been accelerating, driven by the rapid spread of generative AI. The power consumption required for data storage is thus projected to reach approximately 15% of the world's total power generation by 2030.

Products

NXTR PM

NXTR PM is a printer that embodies the NXTR concept of reducing line size, high area productivity, front operation, and ease of use.
It is built to support wide panel and frame sizes, and has the capability to print delicate solder patterns.
By creating optimum production schedules using the Fuji system, and linking with other machines in the line, it is possible to achieve stable production.
Various data is collected within the machine, which can then be used to maintain quality and the state of the machine.

Products

GPX-CII

Consistent highly rigid machine design from the base to printing section enables stable, high accuracy printing at the top of its class. An Intelligent Screen Printer that delivers both speed and usability.