This high end model machine supports the latest functions that support various production types flexibly on an advanced platform.
This machine is strong in flexible production such as NPI support for starting new production quickly and immediate support for production type change with batch changeover.
It inherits versatility which is a feature of the AIMEX series and features high productivity including high quality and mass production with new sensing functions.
NXTR S model
NXTR offers a truly modular design for the optimal line configuration that caters to your production.
Real-time sensing placement, optimized placement actions, and part handling checks after placement are just a few examples. This high end model machine supports new functions that preserve a high level of QCD performance.
NXTR is the next stage toward the smart factory of the future.
NXTR PM is a printer that embodies the NXTR concept of reducing line size, high area productivity, front operation, and ease of use.
It is built to support wide panel and frame sizes, and has the capability to print delicate solder patterns.
By creating optimum production schedules using the Fuji system, and linking with other machines in the line, it is possible to achieve stable production.
Various data is collected within the machine, which can then be used to maintain quality and the state of the machine.
Placement solutions for panels used in communication infrastructure
5G operations are now in full swing all around the world, and production of 5G base stations is proceeding at a rapid pace.
Stability and improvements in processing capability are sought from 5G base stations and servers so that large data loads can be processed without delay. The electronic panels and electronic parts used in data processing are becoming larger and heavier in order to support the high-speed processing of large volumes of data and higher performance, and the SMT process must be able to respond to these changes.
Here we will introduce placement solutions that are necessary for the production of 5G base station and server boards.
Preventing defective pickup and placement
To keep the productivity high, factors that cause defects must be detected and eliminated through accurate recognition of the part state in a series of processes from pickup to placement.
The following introduces checks on part states for pickup and placement.
Placing parts with high accuracy
In addition to the advancement of smaller electronic parts and more complex electronic circuit designs, growing needs for finer pitch placement is making filletless soldering more popular. A small amount of solder is applied when performing fine pitch placement using very small sized chip parts, which makes it difficult to expect such parts to be applicable for self-alignment effects. Instead, producing accurate part placement to put parts in a definitive place is required.
The following introduces positioning techniques for achieving highly accurate placement.
Service & Support
The customer value (CV) service is available to perform diagnosis on customer lines to find points at which improvements can be made. Ways to improve issues are proposed, to resolve the problems faced by production sites.
Minimize Changeover Time and Increase Productivity for High-mix Production – Multi Job Line Balancer
This tool groups together programs with a high degree of commonality to create feeder setups, and automatically adjusts the production order to ensure the fewest changeovers possible. It can be used for both when changing out feeders individually, and when performing batch changeover using a feeder cart.
Nexim part management solutions for efficient setup for production
Nexim part management solutions are used to track the movement of parts by scanning the ID codes that are affixed to parts and units. The Integrated Production System - Nexim collects, organizes, and updates scan data in real time, creating a state in which information is matched up with its physical counterpart, helping to ensure that there is no waste, unevenness, or needless work while preparing for production.
Preventing incorrect parts from being placed – LCR check
This is used to check whether the correct parts are set by measuring the LCR value of the first part in specified reels that have been newly set or replaced, or reels for which parts have been replenished by replacing the feeders or splicing tape.
Fuji provides an E-Learning service at a reasonable cost so that customers can make the most of their Fuji equipment. You can take the courses from your PC, smartphone, or tablet, regardless of time or location.
Automatic nozzle quality management for improving OEE
We introduce various management functions that utilize individual nozzle ID management technology, focusing on reducing equipment-related losses (availability losses, performance losses, and quality losses) that lower OEE.
New model ramp-up time in printing process reduced by 57% – NXTR PM printing support system
Ramping up a new model involves a time-consuming process of determining the right printing conditions to use, which largely depends on individual operator skills. Furthermore, the fact that the result cannot be known until actual printing makes it even more difficult. Even after trial production with the right printing conditions is successfully performed and it comes time to go into full production, the printing conditions may need to be fine-tuned if the first pass yield at the SPI is poor and the quality is not stable, resulting in additional time spent. Fuji has a solution to this challenge with its printing support system, making it more efficient to set printing conditions, which currently depends on operator skills. With the printing support system, recommend parameters based on the accumulated data and quality data calculated from the first pass yield are presented, simply by entering printing conditions. In addition, inspection results are automatically accumulated through SPI linkage. The more that gets registered to the system, the more it will evolve into a database that matches your needs, and more practical printing conditions can be provided. Through this, printing conditions (parameters) can be determined while comparing quality data and cycle times, without relying on the operator's intuition. When performed under conditions at Fuji, this system reduced the startup time by 57%.
Learn fast, act quickly – Factory improvement solution, IPQC Expert
We introduce one of our productivity improvement solutions, IPQC Expert, which collects data from pick and place machine (chip mounter) production data, analyzes change points, and issues optimum guidance to respond to events that occurred.